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Q How do you choose an alloy?
A The alloy is selected based on the environment the part will function in the performance requirements of the component.
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Q What are the major benefits of magnesium?
A 1、Lightest of all structural materials
2、75% lighter than steel
3、33% lighter than aluminum
4、High impact resistance
5、High strength to weight ratio
6、Can be cast to net shape
7、Excellent dimensional stability/repeatability
8、Abundant material supply
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Q Where is the Magnesium found?
A Magnesium is produced from sea water, brines and magnesium-bearing minerals which offer unlimited reserves.
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Q What is the difference between AA 356.0 T6 secondary aluminum and AA A356.0 T6 primary aluminum sand castings?
A AA 356 T6 and A356 are very similar in properties with AA A356.0 being a higher purity alloy. In the heat treated T6 condition, AA A356.0 is stronger, more elastic and harder than AA 356.0.
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Q What are the main factor(s) affecting tooling cost.
A By far the complexity of the part is the main factor affecting tooling cost.
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Q What is magnesium?
A Magnesium is: among 1) the lightest of all metals (63% of aluminum, 38% of titanium); 2) stronger than engineering plastics; 3) 100 times better in heat dissipation than plastics; 4) electromagnetic-shielding; 5) best in vibration absorption of all metals; 6) environmentally safe (non-hazardous and recyclable); 7) easy to machine; 8) abundant in supply (sixth most abundant on earth).
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Q We are new to the die casting process, where should we start?
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Q Can you do OEM?
A Yes, we can. Any OEM is welcomed!
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Q How do you package of delivery parts?
A We use various types of transportation routes including truck, vessel and air freight according to our customer needs. We prepare either partial shipping by pallets or full container shipment which depend on loading content.
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Q Who can we contact if we've got a question about spare parts and related issues?
A If you have other questions or need detailed explanation please contact us at fuchun@fu-chun.con for writing communication.
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Q What are your target markets?
A Thanks to its 30-years history, Fuchun is experienced in supplying a wealth of different industries: automotive, agricultural engineering, civil engineering, hydraulics, pumps and valves, medical and dental, power tools, household appliances, gearings and gear motors in general.
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Q Are you able to deliver products in Customer-supplied special packaging?
A Yes,Fuchun suppliy finished products in customised packaging, with any labelling required to ensure traceability.Fuchun specifically uses environment-friendly packaging which is either recyclable or of low environmental impact.
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Q Which process controls do you carry out?
A We have ISO 9001 certification, implements procedures for checking the feasibility of products and compliance with delivery times, acceptance tests and inspections of incoming raw materials, production start-up controls, production controls, cleaning controls and final inspection.
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Q Can you core holes like you can with die casting?
A Yes. But depending on casting size, location, hole size and positional tolerance, they can often be introduced to the part more effectively via secondary operations.
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Q Do you price by weight?
A All pricing is determined using materials, labour, machining and complexity as the main factors
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Q What are the types of die-casting mold?
A Dies are classified as: single cavity, multiple cavity, combination and unit dies.
A single cavity die requires no explanation. Multiple cavity dies have several cavities which are all identical. If a die has cavities of different shapes, it’s called a combination or family die. A combination die is used to produce several parts for an assembly. For simple parts, unit dies might be used to effect tooling and production economies. Several parts for an assembly, or for different customers, might be cast at the same time with unit dies. One or more unit dies are assembled in a common holder and connected by runners to a common opening or sprue hole. This permits simultaneous filling of all cavities.
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Q What is the difference between die casting and sand casting?
A The complete cycle of the die casting process is by far the fastest known for producing precise non-ferrous metal parts. This is in marked contrast to sand casting which requires a new sand mold for each casting. While the permanent mold process uses iron or steel molds instead of sand, it is considerably slower, and not as precise as die casting.
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Q How Are Die Castings Produced?
A First, a steel mold capable of producing tens of thousands of castings in rapid succession must be made in at least two sections to permit removal of castings. These sections are mounted securely in a machine and are arranged so that one is stationary (fixed die half) while the other is moveable (injector die half). To begin the casting cycle, the two die halves are clamped tightly together by the die casting machine. Molten metal is injected into the die cavity where it solidifies quickly. The die halves are drawn apart and the casting is ejected. Die casting dies can be simple or complex, having moveable slides, cores, or other sections depending on the complexity of the casting.
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Q Are the molds reusable?
A The molds cannot be reused but are rather recycled.
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Q What is Die Casting?
A Die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured-surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies.